|
 | Homemade Trail Rack ($130, Jun 98): |
| Ease of Installation: |
More Trouble Than I Expected |
| Product Usefulness: |
Couldn't Live Without It! |
Click on pictures for larger view, then "back"
on your browser to return here.
Everyone knows that cargo space in a short wheelbase Jeep is at a premium. And
when you're carrying 2 passengers, an ice chest, picnic basket, tools, recovery gear, etc,
etc, you quickly run out of room! I thought for a long time how to add
additional cargo space without sacrificing trail performance. There are companies
who make trail racks that bolt onto the tailgate. But Jeep tailgates are flimsy
enough as it is; which is why these racks are small and have a very limited cargo
capacity. There are also those cargo baskets ("hitch haulers") that mount
into a 2" receiver hitch. They hold a lot of weight, but significantly decrease
your departure angle; and you can't open the tailgate while they're loaded. A
similar product uses an extension tube which angles upward, placing the cargo basket up
and behind the spare tire. That solves the departure angle problem, but now you
can't open the tail gate at all with the rack installed. A few companies
include trail racks as part of their rear bumper "systems". The rack sits
above the spare tire and mounts to the rear bumper, solving both problems of departure
angle and adding extra weight to the tailgate. But guess what, you still
can't open the tailgate with some of these systems! In addition, they are extremely
expensive, ranging from $500.00 to over $1,000.00 for the entire set up! My solution
to all of these pesky problems? I designed and built my own trail rack!
Actually, I didn't build the whole thing (although I could have). I
already had one of those hitch haulers which I purchased from J.C. Whitney several years ago for another
vehicle. The rack is 60 inches long (which is a perfect fit for the width of a TJ),
by 19 inches front-to-back. What I designed and made was the mounting system.
With my system, the hitch hauler bolts to the top of two upside down "L" brackets (made out of
2" square steel) which mount into two vertically-mounted receiver hitches that I
welded to each end of the rear bumper (see important note at the bottom of this
page). The two "L" brackets simply sit in the receivers,
and are secured using a couple of hitch pins. The whole thing takes only about 5
minutes to install (or remove). I have no idea what the actual capacity is (I'm not
an engineer), but I've been told that it will hold more that I could possibly load onto
it! The advantages of my system are that all of the weight is borne by the
rear bumper, the rack doesn't affect my departure angle, and (the part I like best), I can
open my tailgate regardless of the configuration (installed, uninstalled, loaded, or
unloaded)! Good ole American ingenuity at its finest!
The pictures below shows the vertical receivers which I made up to weld to each end of
the rear bumper. The picture on the left (below) shows the pieces just after I
welded them (the left one has been grinded and primed). The picture on the right is
a close-up of the vertical receiver welded to rear bumper (passenger side).

The two pictures below show the rack installed; loaded
(left-to-right) with one Rubbermaid 15.5-gallon Action Packer®, a 16-quart ice chest, and
an 8-gallon Action Packer®. And as you can see, the tailgate opens with the rack
installed and loaded, without any unnecessary stress on the tailgate itself. For more
info on packing for trail rides or camping trips, please see my packing list on the
"Before the Ride" page under Trail Rides.

Important Note: My trail rack is mounted on a heavy- duty
aftermarket rear bumper, which I further reinforced with 3/16 steel
plate. This rack will not work with a stock bumper!!
Update (May 01): Although my
trail rack has served me extremely well over the past few years, I just finished
a complete rebuild the entire rear system. Read all about it on my
Bumpers
Page!

[ Home ] [ Up ] [ Axles ] [ Bumpers ] [ Communications ] [ Doors & Mirrors ] [ Electrical ] [ Exhaust ] [ Fenders ] [ Hi-Lift Jack ] [ Maintenance ] [ On-Board Air ] [ Power Inverter ] [ Recovery ] [ Safety & Security ] [ Skid Plates ] [ Steering ] [ Storage ] [ Suspension ] [ Tires ] [ Top ] [ Tow Bar ] [ Trail Rack ] [ Transfercase ] [ Welder ] [ Other ]
|